Load-Well

Load-Well™ PVL powder vacuum loader with automatic filter cleaning

For powders and materials with a high fines content, in SS-304. The filter is cleaned by reverse pulse between loads, so suction does not decay through the shift.

14LReceiver
51mmBoth ports
1.728m²Filter area
500mmCartridge length
Load-Well PVL, isometric
Isometric
Load-Well PVL, elevation
Elevation

Key features

  • Reverse-pulse filter cleaning from a compressed-air accumulator on the machine, timed by the control
  • Closed and loss-free: the powder knocked off the filter goes to the process with the rest of the material
  • Rotary paddle level switch: chosen because powder blinds an optical sensor
  • Tool-free access: clamped lid opens by hand; the 500 mm cartridge lifts straight out
  • SS-304 body and wetted parts: parts can be washed and put back

Technical specifications

TypePowder vacuum loader
Suitable forPowders and materials with a high fines content
Wetted partsSS-304
Receiver volume14 L
Body diameter300 mm
Cone height175 mm
Discharge95.6 mm, gravity
Material port51 mm
Suction port51 mm
Filter cartridgePleated polyester, 500 mm long
Filter area1.728 m²
Filter cleaningReverse pulse, from a compressed-air accumulator on the machine
Level sensingRotary paddle level switch
LidClamped, opens by hand

Conveying capacity depends on material type, bulk density, conveying distance and vertical lift. Not recommended for flammable, explosive, liquid or semi-liquid materials, nor for carbon black and titanium dioxide. All specifications are subject to change without notice to improve reliability, function or design.

Designed for powder conveying

A granule is heavy enough to fall out of the air stream on its own. Powder is not. It follows the air all the way to the filter and packs into the pleats, and once it has, suction falls away. The loader takes a little longer to fill, then a little longer again, and by the end of the shift it cannot keep up with the machine it is feeding.

Everything about this loader is built around that one problem.

Reverse-pulse filter cleaning

1 · While loading
  1. Powder follows the air all the way to the filter
  2. A cake builds on the outside of the pleated cartridge
  3. Left alone, suction would fall through the shift
2 · Between loads
  1. The solenoid valve fires a pulse of air backwards through the cartridge, from the accumulator on the machine
  2. The cake is knocked off and falls into the cone
  3. It goes to the process with the rest of the material
Schematic, not to scale. Nothing is opened, no dust is released and nothing is thrown away.
Reverse-pulse filter cleaning: full explanation

A compressed-air accumulator and solenoid valve are mounted on the machine. Between loading cycles the valve fires a pulse of air backwards through the cartridge, and the cake of powder that has built up on the outside is knocked off. It falls into the cone and goes to the process with the rest of the material.

No vessel is unclamped, no dust is released into the room, and nothing is thrown away — the powder that comes off the filter is product, and it ends up where it was going anyway.

The control times the cycle, so it runs without the operator having to notice a problem. The conveying rate at the end of a shift is the rate it started with, and the filter does not have to be stripped down mid-shift.

Rotary paddle level switch

Level is sensed by a rotary paddle level switch. Powder coats a lens within hours and an optical sensor then reads full when the vessel is empty; powder does not stop a paddle turning. The level signal stays reliable for the operator.

Tool-free access

The lid is clamped and releases by hand, and the 500 mm cartridge lifts straight out for washing or exchange — which matters on a machine that runs powder, because the cartridge is the one part that will be handled routinely for the life of the loader.

Body and wetted parts are SS-304, so what comes out can be washed and refitted.

Dimensions and mounting

The body is 300 mm in diameter, the cone falls 175 mm to a 95.6 mm discharge, and both the material and suction connections are 51 mm. It mounts over the machine hopper and discharges by gravity.

Other Load-Well™ loaders

SVL · SVL SS-304 · AVL · Compare all four

Load-Well™ is a trade mark of A.B. Plastech — application 6999170, Class 7.

Questions buyers ask

What is Load-Well PVL for?

Powders and materials with a high fines content. The body and wetted parts are SS-304.

How does the filter stay clear?

Reverse-pulse cleaning: between loads a pulse of air from a compressed-air accumulator on the machine knocks the powder cake off the cartridge, and it falls back to the process with the rest of the material.

What are the main dimensions?

A 14 L receiver, 51 mm material and suction ports, and a 1.728 m² pleated polyester filter cartridge, 500 mm long.

What is it not suited to?

It is not recommended for flammable, explosive, liquid or semi-liquid materials, nor for carbon black and titanium dioxide.

Is it easy to open?

Yes. The clamped lid opens by hand and the 500 mm cartridge lifts straight out, with no tools.

How do I get a quote?

Call or WhatsApp +91 94160 55854, or send the quote request on the Contact page. Tell us the material, how much per hour and when you need it. We read every complete enquiry ourselves.

Request a quote for Load-Well™ PVL

Tell us what the powder is, its bulk density, how much has to move per hour and what machine it feeds, and we will tell you which loader fits — including when the answer is a different model from this one.

A.B. Plastech · Modern Industrial Estate, Bahadurgarh, Haryana
pawar@abplastech.co.in
abautomech@hotmail.com

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